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Battery Pack Voltage Out Of Range

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Severity

Medium

Can I keep driving?

Usually drivable, but get it diagnosed without delay.

First step

Measure the supply before replacing an expensive module:

  • BBody
  • 1Manufacturer-specific
  • 6Body
  • 76Sequence number

What does it mean?

OBD II fault code B1676 is a manufacturer-specific trouble code that is defined by carmakers Ford, Lincoln, Mercury, Mazda, Jaguar, and Mazda as “Battery Pack Voltage out Of Range”, and is set when the PCM (Powertrain Control Module) detects an abnormal battery voltage. NOTE: It should be noted that the definition “Battery Pack Voltage out Of Range” could be confusing, if not downright misleading.

In generally accepted automotive jargon, a “battery pack” typically refers to a series of batteries that are connected to form a “pack of batteries” such as the high-voltage battery packs one finds in hybrid and electric vehicles. In practice though, this code is used by some manufacturers to refer to the two batteries found in some pick-up trucks with large diesel engines, hence the tenuous reference to a “battery pack”.

The reasons for the inclusion of the word “pack” in some resources are not clear, though. Nonetheless, in most resources and databases maintained by carmakers that have assigned code B1676 to battery voltage issues, code B1676 is defined as “Battery Voltage out Of Range”, without reference being made to a battery “pack”.

There are many examples of trouble codes that seem to indicate problems with a particular part, system, or component, when in fact, the code refers to something else entirely, and in the case of code B1676, the confusion around the wording of its definition extends to the problems it has come to describe.

Code B1676 is a good example of how some codes have ambiguous meanings; on the surface, code B1676 appears to be related to low battery voltages on the vehicle makes listed above, when, in fact, it refers to faults, failures, malfunctions, and defects mainly in the ABS braking systems of these vehicles.

Here is how it works- One of the requirements of an advanced ABS braking system is that it should be supplied with a constant voltage/current that is maintained within a range of minimum and maximum allowable values to reduce the possibility that the operation of associated systems such as Stability Control, Traction Control, Adaptive Cruise Control, Electronic Brake Distribution, Accident Mitigation, and others can be affected negatively.

In a fully functional system, the battery voltage to the ABS control module, which largely manages the associated systems listed above in conjunction with dedicated control modules, will remain relatively constant, and minor fluctuations in current and/or voltage supplied to the ABS system will not have noticeable effects on the operation of these systems.

However, in practice, the ABS system, and particularly the ABS control modules and their associated wiring on listed vehicles are not particularly fault-tolerant, which is compounded by the fact that the PCM interprets faults, failures, defects, and malfunctions in the ABS control module and associated wiring as low battery voltages- for reasons that are not entirely clear.

As a practical matter though, fluctuations that are large enough to trigger code B1676 are almost invariably caused by malfunctions and/or defects in failing or failing ABS control modules or in less-than-perfect associated wiring, as opposed to being caused by damaged, defective, or discharged batteries that are impeding current flow to, or through one or more systems/components such as the ABS control module and associated safety systems whose correct operation depend entirely on the ABS module working correctly.

Nonetheless, code B1676 will set on listed vehicles if any fault, failure, defect, or malfunction in the ABS control module and/or its associated wiring causes the PCM to measure the voltage that is supplied to the ABS control module as being below 9V, or above 19V for longer than 8 consecutive seconds.

Symptoms

  • ABS, traction control and stability control warning lamps illuminated
  • Cruise control and other assistance systems switch themselves off
  • ABS support is not available during hard braking, although normal braking still works
  • Dim or flickering lights and a slow crank if the supply problem is on the vehicle side
  • Multiple modules storing voltage or communication codes at the same time
  • The fault often appears in wet weather or after washing the vehicle

Likely causes

  • Corroded, loose or high resistance power and ground connections at the ABS control module
  • Water intrusion into the ABS module connector, which corrodes the pins and raises the resistance
  • Charging system fault, either overcharging above the normal window or a regulator that lets the voltage collapse under load
  • Weak battery, loose battery terminals or corroded main cables causing voltage to drop when a heavy load is switched on
  • Blown or loose fuse, or pitted relay contacts in the ABS supply circuit
  • Chafed or broken wiring in the loom that runs to the ABS unit, which is often routed near the engine and the suspension
  • Internal failure of the ABS control module, which is a common outcome when the electronics have suffered from moisture

How to fix it

  1. Check the battery state of charge and carry out a load test, then measure the charging voltage at idle and at raised engine speed with the electrical loads on
  2. Clean and tighten the battery terminals and the main ground straps, then repeat the measurements
  3. Perform a voltage drop test along the ABS module power feed and ground, ideally while the system is drawing current
  4. Inspect the ABS fuse and relay, and check the fuse holder for heat damage and pitted contacts
  5. Disconnect and inspect the ABS module connector for water, corrosion, green deposits and spread terminals
  6. Back probe the module supply while wiggling the harness and watching for voltage dips that match the fault
  7. Repair the wiring and connections found faulty, and replace the ABS control module only if the supply measures correct at the module, remembering that a new module needs configuration and bleeding procedures afterwards

Codes From the Same System

All Fault Codes

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This information follows the generic OBD-II definition and does not replace a vehicle-specific diagnosis. The severity rating is rule-based; an authorised diagnostic reading is required for a definitive answer.