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Engine Coolant Temperature Circuit Range/Performance Problem

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Severity

Medium

Can I keep driving?

Usually drivable, but get it diagnosed without delay.

First step

A typical diagnostic sequence used by mechanics, provided here for educational reference only. Diagnostic work should be performed by a qualified mechanic with the appropriate tools and training. 1. Plug in a scan tool and compare the live ECT reading against intake air temperature on a fully cold engine. They should be within a couple of degrees of each other after the car's sat overnight. If they're miles apart cold, the sensor's suspect 2. Watch the live ECT climb during warm-up.

  • PPowertrain
  • 0Generic code
  • 1Fuel / Air
  • 16Sequence number

What does it mean?

The ECT (Engine coolant temperature) sensor is used to measure the engine temperature and is threaded in the engine coolant jacket and in direct contact with the engine coolant. The ECT is a thermistor, (resistance is inversely proportional to temperature) the resistance of a thermistor decreases as the temperature increases. As the resistance decreases, the voltage input to the engine computer changes with the engine temperature, which provides engine coolant temperature information.

Low coolant temperature has high resistance and high coolant temperature has low resistance (High Voltage/Low Temp [Cold Engine], Low Voltage/High Temp [Warm Engine]), which can be verified with a digital voltmeter. Figure 1 Voltage Divider Network The ECT circuit is a variable ground, which uses a voltage divider network (Figure 1) where the voltage is divided between the sensor input and a sensor ground inside the computer (Black Box).

The computer provides the 5-volt reference signal to the ECT Sensor (Figure 1). When cold, the sensor provides high resistance, which the computer reads as high signal voltage. As the engine warms up, the THERMISTOR sensor resistance becomes lower and the signal voltage drops, so that is the difference.

You do not need to know all of the inner workings of the computer, just that when you check voltage on the yellow wire (Figure 1) and the engine is cold, you should read high voltage at 3-5 volts and at normal operating temperature the signal voltage should be low around 0.47-1.45 volts, see the below table: Vehicle Maker Voltage Cold (volts) Voltage Hot (volts) GM 5.00 0.87 GM Pull-up Resistor 4.95 0.75 FORD 3.52 0.28 Chrysler 3.77 1.45 Chrysler Pull-up Resistor 4.70 1.83 Chrysler ECM Pull-up Resistor 4.20 1.45 Mercedes-Benz 3.50 0.80 Honda 4.70 0.47 Vehicle Maker Resistance Cold (Ohms) Resistance Hot (Ohms) GM 100,000 100 FORD 58,750 1,180 Honda 15,000 250 Nissan 7,000-11,400 180-200 European Bosch 6,500 230 The ECT has a very high resistance when cold and low resistance when hot (see table).

This type of thermistor is called an NTC (negative temperature coefficient), which is opposite to the situation with most other electrical components. So, if the coolant sensor has a poor connection (high resistance) at the wiring connector, the computer will see a higher voltage signal and would supply a richer-than-normal fuel mixture based on the resistance of the coolant sensor and set one of the ECT diagnostic trouble codes (DTC).

Figure 2 Step Up Resistor ECT Circuit Some vehicle manufacturers use a step-up resistor to broaden the range of the ECT sensor (Figure 2). Figure 2 shows an example of a 2-step ECT circuit showing that when the coolant temperature is low, the computer applies a 5-volt reference signal to the ECT sensor through a higher resistor compared to when the temperature is higher.

The DTC P0116 diagnostic code will set if the computer sees slow changes in voltage indicating a change in temperature from the ECT signal line or if there is a rapid change in voltage/temperature that does not match the Intake Air Temperature (IAT) sensor readings. Remember the ECT signal is high voltage/low temp [Cold Engine] or low voltage/high temp [warm engine].

If the engine has been off, as measured by the ignition off timer, for a long period of time, the engine computer (ECM/PCM: engine or powertrain control module) compares the engine coolant temperature soon after engine starts with the intake air temperature soon after engine start.

If the startup coolant temperature minus the startup intake air temperature is greater than a calibrated value, then the diagnostic will indicate a fault and set DTC P0116 and puts on the malfunction indicator lamp or MIL. The MIL is also called the Check Engine Light and the Service Soon Engine light.

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This information follows the generic OBD-II definition and does not replace a vehicle-specific diagnosis. The severity rating is rule-based; an authorised diagnostic reading is required for a definitive answer.